wiring fog lights

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ghiradelli777

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i am going to need assistance tonight figuring out howo to route my wires into my dad's 99TJ....

the light bar has open ends on the bottom and i dont know how to get them into the jeep....they are exposed and i dont think that is good idea.


plz help me

cya tonihgt
 
How did you finally make out with your lighting?  I am fabricating a light bar for my ZJ and am toying with the same problem. 

Is this a unit made for the truck or is this a custom job?  I don't see how you can get away without drilling and using gaskets.  The factory light bars for the Wranglers must give some sort of an idea.  Have you looked into how Jeep does it stock?

Let me know how you made out.  I'm interested in the final solution.

Ron
 
I found the following on RockRatz lighting website,  www.rockratz.com

The instuctions are for an XJ roof mounted light rack.



There are two ways (these are both specific to XJ, other models should be similar).
1.) One is drill a hole in the roof right below the light bar in the front, close to the OEM roof rack rail. There's room to run the wire on top of the headliner (headliner has about a half inch of clearance to the metal roof), then down the front windshield trim (inside), and down under the dash. It takes time and patience to run the wire, but when you're done you don't see anything inside, and outside only from the light bar to the roof. It's best to put a grommet in the roof sheet metal and seal it with silicone. I recheck my silicone every 3-6 months to make sure it isn't cracked. This is the way I installed and haven't had any roof leaks.
2.) Second is to run the wires all the way to the back where the hatch back opens, there's already a hole in the sheet metal where your third brake light and rear wiper fluid travel from the body to the hatch back. Open the hatch and you will see a plastic part with two screws on both sides. You have to make the hole bigger in the plastic part but do not have to drill though the metal. You still have to remove the interior panels to hide the wires to the front. You might have to get extra wire from the hardware store if you go all the way to the back. I have a light bar on the rear with a CB antenna ran this way. I still put silicone on the opening for good measure. Let me know if you want any pictures of either way I mounted.


I'm opting for the second way.  I have seen way too many horror stories from holes drilled in roofs, the sun is way too hard on a roof for me to trust just silicon to stop a leak, especially in New England with our temperature variations.

Don't know if this helps at all for a TJ!?? :question:
 
i was trying to get away from drilling out the windsheild braket......
 
Yeah,
sorry.  I don't own a Wrangler yet so I don't have any advice there.  If I run across any options for you in my web travels I'll pass it along.

Good luck
 
you say that you don't own a wrangler yet like its a bad thing.  be proud its a unibody thing they just wouldn't understand
 
No,it's not a bad thing.

It's just that I feel the Wrangler is the way to go for hardcore trail use.  What I meant was that since I don't own one I can't give advice on modifying one -  especially where lighting around the windshield is concerned. As of right now I'm strictly a ZJ guy.

 
If it helps....you can take out the windshield bolts, tilt the windshld a bit and run them through like that.  You might think this pinches the wires too much but it doesnt.  Bull.
 
my major concern is that the wire left exposed will beopen to the weather and such.....i dont want it to fray or short from getting splashed or anything like that......
 
I got 5 words for you........wire loom.  works great, silicone each open end too to insure it wont get all weathered, or shrink wrao your wires then loom it.  Bull.
 
massxj said:
you say that you don't own a wrangler yet like its a bad thing.  be proud its a unibody thing they just wouldn't understand
as much as i miss my xj i love my tj thet much more for the fact that i can lift it from the frame or replace the frame to boot :doublefinga:
 
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